Cluster : Chennai
Name of the project: Establishment of 400/220kv GIS SS at Mylasandra Date: 21-01-2019
Sl No | Activity
A |
Hazard
B |
Routine/ Non-Routine / Emergency Situation (R/NR/E)
C |
Consequences / Risk
D |
Legal Requirements
E |
Evaluation of Hazard | Existing Control Measures
I |
After existing control measure | Additional Control
M |
Responsibility | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Probability
F |
Severity
G |
Risk Level
H= F x G |
Probability
J |
Severity
K |
Risk Level
L=J x K |
|||||||||
01 | Excavation |
|
NR |
|
Yes | 4 | 5 | 20 | 1. Physical identification of excavation pits are ensuring with client/concern authority.
2. Prior to start of the job ensuring excavation demarcation, location of all hydrant pipe line, earthing rod & electric cable etc. From client. 3. Adequate PPE’s like reflective jacket, safety shoes / gumboot, helmet etc. are provided to workmen. |
4 | 3 | 12 | 1. For finding out underground utilities to be used method of “trial pit” or earth penetrating radar (If exists)
2. Trial pit shall be excavated manually to identify the UG utilities 3. If underground electrical cables are present, the power supply shall be de-energized. 4. All tools shall be well insulated to prevent electrical shock. |
Project Manager/ Site Incharge |
|
R/E |
|
Yes | 3 | 4 | 12 | 1. Earth moving equipment /Excavator’s inspection has been done by plant dept. before engaging to work.
2. Only Fit earth moving equipment are using for work activity. 3. Only authorized operator & helper is allowed. 4. No workmen should allow in swing area of Excavator 5. Mobile phones usage are strictly prohibited for operators. |
3 | 3 | 9 | 1. Swing area of excavator to be barricaded with signboards.
2. Working area should be cordon off. |
Site Engineer/ Supervisor | ||
|
NR/E |
|
Yes | 4 | 5 | 20 | 1. Maintaining angle of repose as per classification of soil.
2. Undercutting below the any structure / wall are avoiding in any situations. 3. Surcharge material/loose material are dumping away from the excavation pit area (At least depth equal to depth of pit) 4. Dewatering arrangement is made available to protect from hazards associated with water accumulation before working in excavations. 5. Work Permit system is adopted. |
4 | 3 | 12 | 1. An inspection of the excavation site, adjacent areas and protective system by competent person is required.
2. Maintained shoring/benching of excavation pit. |
Site Engineer/ Supervisor | ||
|
NR |
|
Yes | 4 | 3 | 12 | 1. All obstacles which may create hazard are removing to ensure safe access to the workplace.
2. No loose materials are stacked near the edge of excavations. 3. Hard Barricading provided at periphery of excavated area. 4. Safe access to be provided and should ensure that the access is being used properly 5. Adequate PPE to be provided |
4 | 2 | 8 | 1. Red light indication should be installed with excavation hazard sign board during night times.
2. Hard Barricading to be provided at periphery of excavated area all times. |
Site Engineer/ Supervisor | ||
|
NR |
|
Yes | 4 | 3 | 12 | 1. Checking all equipment’s fitness along with P&M staff before deployment
2. Only Licensed / Authorized Operator / Driver allowed for operating the earth moving equipment. 3. For any type of vehicle helper is not allowed for Operating/Driving the vehicle. |
4 | 2 | 8 | 1. Scope of improvement- Biometric system should be followed. | P&M Incharge/
Site Engineer/ Supervisor |
||
|
E |
|
Yes | 3 | 5 | 15 | 1. Undercutting below the any structure / wall are avoided in any situations.
2. Close supervision 3. Awareness training is providing through PEP Talk and Training program. |
3 | 3 | 9 | 1. Proper planning shall be done to execute such type of work in a sequence order like one by one excavation instead of mass excavation.
2. Shoring, shuttering and timbering to be done where the probability of soil / Structure collapse. |
Site Engineer/ Supervisor | ||
|
R |
|
Yes | 4 | 3 | 12 | 1. Dewatering arrangement (like dewater pump) is made available to protect from hazards associated with water accumulation.
2. PPE like gumboots is mandatory. |
4 | 2 | 8 | 1. Continous monitoring to be ensured for such critical job.
2. Dewatering pump should be available all times (if water seepage is more) |
Site Engineer/ Supervisor | ||
|
R/NR |
|
Yes | 4 | 5 | 20 | 1. Maintained safe clearance distance from live cables. As per IE rule
2. Only authorized personnel are allowed. 3. Work permit system are adopted. 4. Don’t carry any lengthy conductive material near to power line. 5. Ensuring proper communication facilities with site team. 6. PPE like Safety helmet, safety shoes / gumboot, Reflective vest, Hand gloves etc. are provided. 7. Body earthing is providing for equipment for avoid induction. 8. Using FRP ladders |
4 | 3 | 12 | 1. If the clearance distance is less than as per IE rule, it shall be ensured that the overhead power lines shall be shut down and residual charges grounded before commencing to use of machinery
2. If earth moving eqpt. comes in contact with power lines- a) If the cabin and the controls are well insulated, the operator can remain inside his cabin with touching any conductive /metallic parts. b) He should not step on ground having contact with equipment. c) Others should keep away. They should not touch the load lines, boom, bucket or any other part of the equipment. |
Project Manager/ Site Incharge |
02 | Cutting of reinforcement bar | Molten particles, flying particles/pieces/Poor ergonomics/Fire | R |
|
Yes | 4 | 4 | 16 | 1) Only Authorized operator is allowed to do work.
2) Cutting wheel & Cutting machine RPM have checked and ensuring cutting wheels RPM always greater than cutting machine. 3) Ensured cutting machine’s Wheel guard, cable not damaged and defects free. 4) Collection bins or separate areas to be allocated for collection of cut pieces. 5) Training on cutting machine safety given to workmen. 6) Adequate PPEs provided to workers. (Face, Eye & Ear protection) |
4 | 3 | 12 | 1. All cutting/ grinding machine supply taken through RCCB only (30mA cut-off sensitivity).
2. Regular Inspection of power tools should be done. |
Site Incharge/ Engineer | |
03 | Bar Bending as per BBS | Defective machine / Inexperienced operator/ Slip / Trip / Fall/ trapping/ Entanglement | NR |
|
Yes | 4 | 3 | 12 | 1) Bar bending shall be carried manually or mechanically depending on availability & nature of job.
2) Ensured all workers are in one direction while bending / shifting the bars. 3) Bar bending machine double body earthing/grounding shall provide. 4) Good Housekeeping is maintained as on regular basis. 5) All engaged workers should be skilled & experienced. 6) Adequate PPEs are provided to workmen. |
4 | 2 | 8 | 1. Bar bending machine shall be inspected by P&M engineer prior start of the work activity & Fitness tag of machine should be displayed on machine.
2. Bending of bars shall be carried as per the approved drawing and bending radius, hook lengths, lap length shall be strictly followed. |
Site Engineer/ Supervisor | |
04 | Making of reinforcement cage/Jali | Fall of steel from hand/ Failure of equipment / burr sharp edges/ Excessive work load/ Bullying | R/NR |
|
No | 4 | 3 | 12 | 1) Only authorized and trained operators operating machine.
2) Ensuring Machine to be locked when not in use. 3) SOP to be followed during work. 4) Body Earthing provided to machine. 5) Safe guards to be ensure while using of machine. 6) Job rotation to be implemented & Workmen are guided/ Trained 7) Adequate PPE provided to workmen. |
4 | 3 | 12 | 1) Only inspected and safe tag provided machine to be used.
2) Weather protection shed to be provided to machine. |
Site Engineer/ Supervisor | |
05 | Tying of steel reinforcement of the structure | Fall of Person/Trip/ Working at height/Repetitive work | R |
|
No | 4 | 3 | 12 | 1) Hard barricading at edges of building and openings on floors.
2) Shoulder pads are provided for workmen. 3) For joining of bars, lapping splicing coupling or welding may be employed based on the requirements with engineer in charge approval. 4) Surplus rods are removed from workplace and stored at yard. 5) All workmen engage in height work under gone height pass test prior working at height. 6) Height work training provided to concern workmen. 7) Adequate PPEs provided to workmen. |
4 | 2 | 8 | 1) Material lifting and lowering shall be done by crane or rope and pulley methods.
2) Horizontal Safety nets to be provided. |
Site Engineer/ Supervisor | |
06 | Inspection of reinforcement structure | Fall of person/ Trip/ collapse of structure | R/NR |
|
No | 4 | 3 | 12 | 1) Hard barricading provided at edges.
2) Supervision provided to identify unsafe act/conditions. 3) Pre-employment medical checkup with Height pass test 4) Adequate PPE’s provided to workmen. |
4 | 2 | 8 | 1) Plank to be fixed on reinforcement steel for safe walk way.
2) Alternate access to be ready during concreting work. 3) Horizontal Safety nets to be provided while working at height. |
Site In-charge/ Site Engineer/ Supervisor | |
07 | Unloading of steel | Fall of material/Hit to the person/ Failure of slings/Hydraulic oil leakage/ Inadequate space to work | R/E |
|
Yes | 4 | 3 | 12 | 1) Inspected and approved crane/ Mobile crane & Lifting tools & tackles are provided for unloading the steel.
2) Competent operators and riggers are engaged in unloading of steel. 3) Wooden blocks are provided below the rebar bundles to support keep them free from mud/soil contact on the job site. 4) Training provided to workmen engaged in manual shifting of material. 5) Wooden blocks provided for proper steel storage and stacking. 6) Adequate PPE’s provided. (Hand gloves, Safety helmet, safety shoes) |
4 | 2 | 1) Ensure storing distance from live overhead electric cable. (as per IE rules) | Site Engineer/ Supervisor | ||
08 | Manual Shifting of steel/ Re-bar at steel yard. | Fall of material/Hit to the person/Sharp edges (burr)/Manual material handling/Trapping | R |
|
Yes | 4 | 3 | 12 | 1) Deployed more than one worker for handling of heavy rebar (weight more than 35kg)
2) Training provided to workmen engaged in manual shifting of material. 3) Adequate PPEs provided to workmen including shoulder pad & Hand Gloves. |
3 | 3 | 9 | 1) Adequate rest intervals to be monitor by supervisor.
2) Shall be ensured hand gloves & Shoulder pads usage |
Site Engineer/ Supervisor | |
09 | Storage of Steel | Cuts/ Bruises/ Sprains due to protruding steel bars / Burns to palms and other body parts during extreme summer conditions | R |
|
No | 3 | 3 | 9 | 1) The steel yard is isolated and demarcated; steel to be barricaded after unloading.
2) Access/egress is kept clear of unwanted materials. 3) Sufficient illumination provided at nights. 3) Wooden blocks are provided below the rebar bundles to support keep them free from mud/soil contact on the jobsite. 4) Workmen are trained 5) Adequate PPE provided to workmen |
3 | 2 | 6 | 1.Don’t store steel bars near live sub-station or maintain safe clearance from live sub-station
2. Avoid storage of steel in open area in hot weather. |
Site Engineer/ Supervisor | |
10 | Shuttering/ De-shuttering of Column/ raft |
Slip/trip/fall of person/
material/ Manual handling / Lack of control/communication |
R |
|
Yes | 4 | 3 | 12 | 1) Ensure good housekeeping and systemized stacking of material is done.
2) Wood cutting machine rotating parts should be fully guarded. 3) Shuttering material are stacked away from the edge of the pit not less than 1.5m and stacking not more than 1.5m heights. 4) Shuttering material should have nail/protruded free. 5) Do not allow to rest near or below shuttering 6) Only authorized persons are involved in de shuttering activity. 7) Use of PP rope to balance & lower the load. 8) Horizontal safety nets are provided. 9) Closed Supervision provided to monitoring 10) Adequate PPE’s provided to workmen. |
3 | 2 | 6 | 1. Cutting machine supply connections routed through ELCB/RCCB
2. De-shuttering area should be barricaded and unauthorized workman should not work or enter in de-shuttering area. 3. Other activity not permitted while de shuttering in progress. |
Site Incharge/ Engineer | |
11 | De-shuttering of slab form work | Slip, trip and fall/ material handling/
Inadequate work place/ Physical violence |
NR |
|
No | 4 | 3 | 12 | 1) Lifeline provided for workmen who are going to De-shutter for slab works.
2) Provided lifeline with double lanyard body harness. 3) Ensuring tie rods support for put down and removing of the Wallers, shuttering material. 4) All nails, protruded & sharp objects removed from shuttering material. 5) Around the floor opening and along the along the floor edges temporary guardrails are arranged. 6) Manual Material handling training provided to workmen. 7) No person is allowed when de-shuttering work is in progress. 8) Adequate PPE’s provided to workmen. |
4 | 2 | 8 | 1) The area should be demarcated and no trespassers should be allowed.
2) De-shuttered material should be down on floor by using rope and pulley arrangement. |
Site Incharge
Site Engineer/ Supervisor |
|
12 | Shifting of material | Fall, slip & trip/ Manual handling/ working at height/ excessive work load/ uneven work platform | R/NR |
|
Yes | 4 | 3 | 12 | 1) Scaffolding/formwork material/pipes and other de-shuttering material shifting by manually.
2) Heavy load avoiding by manually. 3) If being lifted manually ensure the shutter to be secured with pp-rope and to be raised using rope pulley system. 4) Protruded nails removed from wooden material. 5) Loose material not stacking above standard level. 6) After de-shuttering of specific area; all material removes and housekeeping to be maintained. 7) Adequate PPE’s provided to workmen. |
4 | 2 | 8 | 1) Crane/ equipment to be used for heavy de-shutter material from floor to ground.
2) Only tested and certified lifting tools & tackles to be used for Crane. 3) Loose and small pieces should not lift between big size material loads. 4)Good Housekeeping to be maintained |
P&M Engineer
Site Engineer/ Supervisor |
|
13 | Stacking of material | Fall of material/ injuries due to scattered nails produced while de-shuttering/slippage due to oiling of de-shuttered plywood/
Manual handling/ Contact with oil |
R |
|
Yes | 4 | 3 | 12 | 1) Material not stacking above 1.5m.
2) Material to be stacked as per store stacking plan provided. 3) 5s to be implemented while material storage. 4) Housekeeping at work area with proper access road. 5) Scrape and damage nails material shifted in site store. 6) Training provided to housekeeping team engaged in material shifting work. 7) Adequate PPE’s provided to workmen. |
4 | 2 | 8 |
|
Store Incharge/ Site Engineer/ Supervisor | |
14 | Inspection of Shuttering/ formwork before concreting | Fall of person / Hit by protruding part of CT prop / Fall of material / collapse of structure | R/NR/E |
|
No | 4 | 4 | 16 | 1. Stair tower has provided for access/egress
2) Only trained and height pass test workman deployed on height works. 3) walkway access to be provided during concrete work 4) Hard barricading & life line to be provided. 5) Adequate PPE`s provided. |
4 | 3 | 12 | 1) Inspection of form work to be carried out as per std.
2) Ensured Closed supervision all the times. |
Site Incharge/ Engineer | |
15 | Installation of concrete pump/ pipe line. | Fall of person/ Fall of material/ collapse of structure/Vibration | NR |
|
Yes | 4 | 3 | 12 | 1) Concrete pump shall be set up in level, solid and obstruction free place.
2) If outriggers are used, adequate timbers to be used for the purpose of packing the baseplate. 3) No person shall stand between the reversing RMC vehicle and the hopper. 4) Pipe line is installed as per approved plan with clamping support to avoid interference while working on floor. 5) Work permit system is used for working at height 6) All concrete pipe connection should be fitted & tight with clamps with supports. 6) All protruded reinforcement bar has checking and rebar caps are installing on it. 7) Signal man is deployed at ground and desire level of concreting slab to communicate with concrete pump for concrete. 8) Height Pass is issued to all fit workmen after conducting Height Pass test. 9) Training provided to workmen engaged in installation work. 10 Workmen are trained and experienced. 11) Adequate PPE`s provided (Safety Helmet, Safety Shoes, Hand Gloves etc. |
4 | 2 | 8 | 1. It shall be ensured that the pump is not positioned over or adjacent to:
a) Previously disturbed ground that has been back-filled b) Excavations, trenches or holes in the ground c) Inadequately compacted or soft ground 2) The formwork to be closely monitored by supervisor throughout the time. 3) Only authorized pump operator should operate the concrete pump. |
Site Engineer/ Supervisor | |
16 | Delivery of RMC by Transit mixture | Failure of vehicle/ unguarded moving part / Noise/ Reversing/
Run over |
R/NR |
|
Yes | 4 | 4 | 16 | 1) Only valid license holder operator can operate TM in project premises.
2) All the transit mixers shall be provided with a helper. 3) Inspection of Valid insurance, fitness and PUC at security gate. 4) Ensuring guard to be provided to moving / rotating part. 5) Speed limit Instruction (15kmph) given to RMC vehicle driver’s & helpers. 6) Helper provided on site to give direction on site. 7) Ladders of TM are strong & the rungs shall be welded properly for safe use. 8) Speed limit signage’s displayed on site. 9) Supervision provided for closed monitoring. 10) Adequate PPE`s provided. |
4 | 3 | 12 | 1) Unauthorized driving shall not be permitted
2) Wheel chocks to be used while TM parked at site. 3) The TM shall not be moved when chute in open position |
P&M engineer/ Site Engineer/ Supervisor | |
17 | Pouring of concrete | Skin irritation/
fall of person /edges / flying of particles concrete/ bullying/ fatigue to weather conditions/ poor illumination / manual handling / excessive work load |
R/NR |
|
Yes | 4 | 3 | 12 | 1) No work is carried out unless Inspection is carried out by authorized persons.
2) Life line provided during concreting 3) Stair tower has provided for safe access. 4) Adequate Illumination provided while night work hours. 5) Inspection of concrete pump and pipe to be carried out prior work start by concrete pump. 6) Hard barricading and supporting barricading provided. 7) Adequate PPE`s provided. |
4 | 2 | 8 | 1) Vertical / Horizontal safety net to be provided. (Work at height)
2) Shall be ensured closing of all ducts and openings by appropriate material prior work starts. 3) Job rotation should be ensured. |
Site Engineer/ Supervisor | |
18 | Use of vibrator during concreting (Diesel Vibrator) | Fatigue/ Skin Irritation/ Noise / Smoke emission / vibration / Repetitive work | R/NR |
|
Yes | 3 | 3 | 9 | 1) Inspection of vibrator before use.
2) Exhaust of diesel vibrator engine kept away from the direction of workplace. 3) Job rotation to avoid fatigue. 4) Training provided to workmen engaged in concreting work. 5) Adequate PPE`s provided. |
3 | 2 | 8 | 1) Rotating parts should be guarded. (if not)
2) Avoid concrete contamination to skin while concreting work |
P&M Incharge/ Site In-charge/ Site Engineer/ Supervisor | |
19 | Washing of Pump/RMC vehicle. | Contact with concrete/ slip/ trip/ water stagnation and breeding of mosquitos or larvae | R/E |
|
Yes | 4 | 3 | 12 | 1) Pump washing at identified / allocated / designated area is strictly avoided.
2) Adequate PPE’s are provided to workmen engaged in the work. |
4 | 2 | 8 | 1) Removal of slurry / waste concrete on road after wash and used it for backfilling.
2) Concrete pump / RMC vehicle should only have allowed for washing in its concrete plant or dedicated place. |
Site Engineer/ Supervisor |
20 | Backfilling & levelling |
|
E |
|
Yes | 4 | 4 | 16 | 1. Access/ Egress routes are clearly marked.
2. Ensuring Heavy vehicle operator has valid license and authorization certificate for operate the vehicle. 3. Reverse horn are checked & ensured it is in working condition. 4. Overloading of vehicle is avoided. 5. Backfilling is done by layer by layer. |
4 | 3 | 12 | 1. Signal Man or helper to be deployed with red color hand flag.
2. Don’t park any vehicle near the excavated pit. |
Site Engineer/ Supervisor |
|
E |
|
Yes | 4 | 3 | 12 | 1. Ensuring Vehicle/ Equipment are stopped far away from the edge of excavated area at least 1m.
2. Excavated area is hard barricaded and for night works red light signal to be provided. 3. Safety Signage’s are displayed at excavated pit area. 4. Inspection shall be carried out prior to start of the job. 5. Pep-talk & training has been conducted to workmen on Excavation safety. |
4 | 2 | 8 | 1. Adequate and well-anchored stop block shall be provided on the surface to prevent operating vehicles from falling accidently into excavation pit.
2. Area of backfilling should be cordon off. 3. Workmen should Keep away & shall be warned from Rolling boulders or other falling objects |
Site Engineer/ Supervisor | ||
21 | Soil Compaction |
|
N/R |
|
Yes | 4 | 4 | 16 | 1. Plate compactor/ Rollers are fit for deployment & inspected by P&M staff.
2. Using rigid platform arrangement for lowering small machines. 3. Never allowing use of loose clothes of operator. 4. Job rotation to be ensured. 5. Safety goggles, Hand gloves, Safety Hemet, Safety shoes/gumboots are provided to workmen. |
4 | 3 | 12 | 1. Vibratory roller’s/static roller’s rotating parts should be guarded. | P&M Staff/
Site Engineer/ Supervisor |
|
R |
|
Yes | 4 | 3 | 12 | 1. To be make an arrangement for water sprinkling against dust.
2. Ear plug/ ear muff are using. 3. Nose mask are provided to workmen. |
4 | 2 | 8 | 1. Compactor should be fit for use.
2. Regular/periodic maintenance should be done. |
P&M Staff/
Site Engineer/ Supervisor |
Mr. Satyajit Parija Mr. K. V Rami Reddy.
PM / CM / Section Head EHSO
*E=Elimination *S=Substitution *EC=Engineering controls *AC=Administrative controls *PPE=Personal Protective Equipment
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